Fejemis
Project to automate the nice fejemis brush-cleaner
Autonomous Fejemis
Figure: Sketch of Fejemis from OnShape. The front part in yellow and black is a commercial brush for industry floor. The manual handle has been replaced with the Fejemis drive system. The front wheel can be lowered to allow the brush to be lifted when not in use.
The drawings can be accessed here: https://cad.onshape.com/documents/c3f44096b0f5e4646ed48e3f/w/670467f68cac02b087631e3d/e/e591dbcff8879adc4528ee2b
Onshape to robot
The URDF file is made using Onshape-to-robot There are added a dummy link for ROS and it is placed in its own ROS package.
Main electronics
Figure: The main hardware blocks. Two Teensy processors are the interface to the hardware. The drive processor controls the drive motors, safety and battery system. The front processor controls the brush and the front wheel to lift the brush. A main PC integrates the functionality with additional sensors to allow autonomous operation.
Electrical
Fejemis electrical wiring etc.
Teensy firmware
Fejemis Teensy software is build using standard Arduino library configurations. The interface to the main PC is organized as text-lines.
Battery control
The Fejemis battery control is a 24V system (2x3cell LiPo 5Ah) with power on-off and measurement electronics. There is on-board chargers for all batteries.
Brush unit
The Fejemis brush unit is a commercial brush that comes with its own battery (12V), charger and motor control. The unit is slightly modified to to allow measurement and control from the software.
Main software
Software repository
The Fejemis repository holds the documentation and source-code.
This section holds also the tool-chain instructions.
Bridge or Hardware abstraction
The hardware is integrated with the PC in a bridge-unit that also integrate a manual (remote control) possibility.
This Fejemis bridge should also provide the needed interface to ROS (to drive and control the operation).
ROS overview
Reboot and startup
It seems like the Intel NUC has problems detecting the WiFi at first cold boot. This is fixed by a small script "/home/local/wifitest.sh" like:
#!/bin/bash # test if WiFi interface is available # if not, then reboot (after 2 minutes to allow stopping) # save date and result to logfile date >>/home/local/rebootinfo.txt ifconfig wlp58s0 >>/home/local/rebootinfo.txt # $? is the result of last call if [ $? -eq 0 ]; then echo "wifi device wlp58s0 is Online" >>/home/local/rebootinfo.txt else echo "wifi device wlp58s0 is Offline" >>/home/local/rebootinfo.txt sleep 120 echo "time to reboot" >>/home/local/rebootinfo.txt reboot now fi
The script is called from /etc/rc.local like:
/home/local/wifitest.sh &
When WiFi is up, it should connect to the "device" access point to get an IP (agreed with itservice to be) 10.199.253.209.
The Wifi is made available without any user (server mode) by modifying
/etc/NetworkManager/system-connections/device.nmconnection
The "permissions" line the [connection] section is changed to just
permissions=
Main functionality
Mapping and localization
The system should be able to systematically sweep the floor and therefore need knowledge of own position.
Sweeping control
The sweeping mission should be planned based on knowledge of the area to sweep and the schedule to do so.
The Fejemis should avoid swallowing loose cables and the hanging drone-net as some of the most troublesome obstacles.
Situation awareness
The Fejemis should be aware of the users of the facility and it should postpone cleaning if the situation is not sufficiently quiet.
Automatic charging
Charging requires 230V AC, and the Fejemis should be able to dock into a power outlet autonomously.
Garbage dumping
Garbage dumping is probably not going to be autonomous, but it would be nice with a warning when the dust-bin is full.