Robobot hardware

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Revision as of 10:30, 2 November 2023 by Jca (talk | contribs) (→‎Axles)

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Hardware

All 3D-printed parts are designed in Onshape and are public. They can be accessed at https://cad.onshape.com/documents/fef8699fcafb8aea780c8981/w/ce38e7fdd6cf8533b65e2c3c/e/eefdcf481faf2a4b03f5058c A browser-only CAD tool.

For students, a free account can be created at https://www.onshape.com/en/education/

All items can be exported (in e.g. step format) for import in other CAD tools.

Mounting holes

The hardware is 3D-printed plastic (except for the electronics and screws)

All 3D printed parts have holes for mounting additional parts. These holes have:

  • Individual hole distance of 1cm.
  • Hole diameter of 2.5mm, intended for 3mm plastic screws.
  • Plastic thickness is 6mm in most cases.

Screws

Screws for plastic (PT screws)

Mounting items on the 3D-printed thermoplastic should use plastic (PT) screws.

Plastic (PT) screws:

  • Cut into the plastic with a sharp thread.
  • Gets locked into the plastic.

Plastic (PT) screw selection:

  • Pan-head 2.5mm for PCB mounting, length 8mm, Torx 8IP/TX8.
  • Countersunk 3mm length 10mm, TX8, for the most plastic-plastic mount, where head height is important.
  • Pan head 3mm, length 10mm, TX10, for the most plastic-plastic mount, with space for the head.
  • Pan head 3mm, length 16mm, TX10, for servo arm 'axle'.
  • Countersunk 3mm, length 25mm, TX8, box lit 'bearing' and camera mount.

A typical pan head screw for thermoplastic.

Screws for metal

Mounting of motors and other metal parts should use screws for metal.

Metal screw selection:

  • M3 pan head (servo horn 16mm, Torx TX10)
  • M3 countersunk (motor mount 12mm, Torx TX10)
  • M5 bolt (For the main wheel fastner, 16mm, Hex/Umbraco 4mm)
  • M5 nut (For the main wheel fasten).
  • M6 bolt (Castor axles, length 50mm, Hex/Umbraco 5mm)

Axles

Castor wheel axles are made from

NB! This is hardened steel and can not be cut by normal cutting tools, use e.g. a Dremel cutting disk.

  • 6mm bearing flange for castor, IGUS iglidur M250 flange bearing MFM­0610­10